Arbutus Machine WorksSoap equipment · Duncan, BC
Block-to-bar soap cutter

Arbutus 120

A full 120 lb block in, 390 bars out, in two strokes of the machine.

Arbutus 120 soap cutter with its safety cabinet closed
Drive

Straight down through the middle

Two pneumatic cylinders sit directly over the cutting frame's sides, on its centreline, and push straight down. Guide shafts beside each one keep the frame level. There's no overhang and no twisting load, so every bar comes off square.

Cutaway render with the guard removed: black portal frame, two cylinders over the cutting frame, guide shafts and a soap block
Cut quality

Clean, square bars, every block

Each wire is tensioned on its own, so every bar is the same thickness. Grooved pads let the wires finish just below the block for a crisp bottom edge.

Stainless cutting frame with taut wires above a soap block
Stainless cutting frames. A grid frame for logs and a bar frame for bars. They swap in minutes.
Logs cut into one-inch bars on the white bar pad
Food-grade HDPE pads and molds. No mild steel, zinc or brass anywhere soap can reach.
Safety

Nobody reaches the wires while they move

  • Fully enclosed cutting area, with a clear window to watch the cut.
  • Moves only when it's safe: door shut, table home, operator holding the button.
  • Let go and it lifts. The door stays locked until the wires are back at the top.
  • Fails safe if air is lost, with a padlockable lockout for cleaning.
  • Hoist load-tested and an independent safety review on every machine.
Door open and table slid out under the hoist for loading
Specifications

Standard build

Set up for your block and bar size. These are the standard figures.

Block21 × 12.5 × 13 in, about 120 lb
Standard bar3.5 × 2.5 × 1 in · 390 bars per block
DriveTwin pneumatic cylinders centred over the cutting frame, on side guide shafts
StrokeUnder 5 s, adjustable speed
Cutting framesLoaf grid and bar frame, swap in minutes
Soap contact304 stainless steel and food-grade HDPE
FrameWelded steel, powder coated
IncludedCutter, 2 cutting frames, 4 molds, 5 pads, 4 rolling dollies, built-in electric hoist, safety guard
FootprintAbout 3.5 × 3 ft, plus 2 ft in front for the table · about 6.5 ft tall
UtilitiesShop air about 90 psi, 5 cfm · 120 V outlet for the hoist
Options

Built around your soap

Custom block and bar sizes

Wire spacing, pads and molds made to the bars you sell.

Extra molds and pads

Pour ahead and keep the cutter busy.

Hoist optional

Already have lifting in your shop? Order the cutter on its own.

Delivered across Canada

Crated and shipped anywhere in the country.

FAQ

Questions we get

Something else? Call 250-709-7585 or email [email protected].

How long does a build take?

Every machine is built to order. Your quote includes a confirmed build date based on the slots ahead of you.

Can it cut my block and bar sizes?

Yes. The standard build cuts a 21 × 12.5 × 13 in block into 3.5 × 2.5 × 1 in bars. We set the wire spacing, pads and molds to your sizes before we build.

What do I need in my shop?

Shop air at about 90 psi and 5 cfm, a 120 V outlet for the hoist, about 3.5 × 3 ft of floor plus 2 ft in front for the table, and roughly 6.5 ft of headroom.

What soaps does it work with?

It's made for cold-process and hot-process soap cut once the block is firm but still soft. Tell us about your recipe and we'll talk through timing.

How are wires replaced?

Each wire is individually tensioned and swaps in a few minutes with simple hand tools. Spare wires ship with the machine.

Do you deliver outside BC?

Yes. We crate and ship anywhere in Canada. Installation and operator training are included on Vancouver Island and can be arranged elsewhere.

Is it safe for staff to run?

The cutting area is fully enclosed. The cutter only moves with the door shut, the table home and the operator holding the button, and the door stays locked until the wires are back at the top. Every machine gets a safety review before it ships.

What about warranty?

Every machine is covered by our workmanship warranty. The terms are written into your quote.

Build slots fill in order

Tell us about your soap and we'll send a quote and a build date.

Reserve a build slot